LED LIGHTING

Custom Hot Rod - 1971 Montgomery Ward T555 Trail Master Trike Build

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Montgomery Ward T555 Trail Master Three Wheeler Trike

Everybody has probably seen a Montgomery Ward 3-wheeler but had no idea it was called a T555 (pronounced Tee Five Fifty Five) and also nicknamed the Trail Master. These things can be found at any antique show, your grandpa’s shed buried under old blankets and sawdust, or on your parent’s home videos from the ’70s. These were produced by Montgomery Ward in Omaha, Nebraska in the early 1970s and were all built by hand. Only a few are left in operation today and from time to time you can find one that was restored and able to be ridden today.

original
This is what most of these 3 wheeled death traps look like nowadays.

I got a hold of one of these things, found in an older gentleman’s garage – hadn’t been touched in decades, and I fell in love with it! There was just something about the American nostalgia about it, and the cool shape and design, knowing it was hand-built 40 years ago by Montgomery Ward, I just had to have it – and I had to fix it up! Like most vehicles that I own, I can’t just leave them stock, I had to customize it and make it mine.

We started with the frame: Moved the seat back 5 inches, and removed the flange in the middle of the frame in front of the seat. We had the whole thing powder coated a metallic black, and the front fender and foot-wells were coated in Line-X bed coating for durability. The wheels were also taken apart and powder-coated silver to match some other components on the engine.

Next, we had a new seat made out of waterproof vinyl by a local upholstery shop, took the engine apart, powder-coated the cover panels, and ordered a bunch of new drivetrain parts. We got all new bearings, new brakes (custom made lines), new twist-throttle handlebar grips, a new brake handle, built a custom battery box for a Vision X battery, and built a wildly custom intake and exhaust using a K&N filter, and a custom mini-bike style exhaust muffler. Everything got the presidential treatment! No expense was spared, and the whole project probably cost me about $5K with buying the trike, new parts, powder-coating, custom fabricating, and other labor.

Here you can see the custom hand-built exhaust using a mini-bike muffler, attached with the stock exhaust brackets and mounting points. It's very loud.

In order to run the new lighting that was added we needed a battery, so we used the Vision X XPC-220 and made a custom battery mount to hold it in place.

Upfront we have a Bubba Rope recovery rope, and on the rear we have a custom-mounted Monster Hooks brand heavy duty swivel hook.

Here you can see the custom pull cord handle made out of aluminum and powder-coated black. This handle came from Tricked Toys, and to mount it on the trike without having it rattle around we made custom mounting points for it.

On the rear of the trike, we also added red, LED running lights,
a Monster Hook, a custom billet pull cord handle, and a Vision X battery in a custom battery box.

The engine features a
custom-made, hand-built exhaust and intake using a fully
adjustable carb.

 

We actually found an updated engine from a 1980’s snowblower to use instead of the original one, but it was still the Tecumseh HM80 used to power this American Made beast! The reason for going with the newer engine was not that the original was worn out, but the new one had less antiquated electronics controlling the ignition and came with a built-in electric-start for use with a 110v extension cord! We thought about upgrading to a 10hp engine, but thought we should at least keep the engine original-ish.

On the front of the T555 trike, we did all kinds of stuff there too. We found some motorcycle handlebar grips that had a really cool Harley/hot rod look to them, pointed on the ends, and an integrated twist-style throttle. Also, we tossed the original two-handle brake levers and installed a brand new single-lever brake handle, with all new brake pads, and all new cables which had to be custom made. Also mounted on the handlebar is a Vision X LED Lightbar and a dirt-bike style ignition kill switch.

The original headlight on this thing was a 4.5″ round halogen incandescent lamp that was actually routed through the wiring as part of the ignition circuit. We pulled it off and installed a direct replacement (same brand as the original also) JW Speaker brand 6045 LED headlight. JW Speaker still even had the rubber retaining rings in stock to hold it in place so we were even able to use the stock headlight bucket.

The new LED offroad light and LED headlight are INSANELY BRIGHT. The headlight alone is at least 10 times brighter than the original.

The new LED offroad light and LED headlight are INSANELY BRIGHT. The headlight alone is at least 10 times brighter than the original.

The front end shot here you can see the custom handlebars, custom brake handle, the new LED headlight and the new LED offroad light bar.

We added an LED offroad light bar from Vision X and let me tell you, this thing is insanely bright!

The original headlight used was from JW Speaker (made in Wisconsin) and it was a 4.5" Round PAR36 halogen lamp. This is the new replacement model also made by JW Speaker, called the model 6045. It was a direct drop-in replacement for the original!

The original headlight used was from JW Speaker (made in Wisconsin) and it was a 4.5" Round PAR36 halogen lamp. This is the new replacement model also made by JW Speaker, called the model 6045. It was a direct drop-in replacement for the original!

We had the frame totally torn down and powdercoated a metallic black color, and the foot pedals coated in truck-bed lining for extra durability. Also we contracted Lone Mountain Innovations in Idaho to make a customized Molle frame saddle. This way we won't lose our wallet or phone!

This top view gives you a good idea of the shape and stature of this beastly 3 wheeler!

On the back you can see where most of the custom work was done: Gas tank, battery, exhaust, intake, adjustable carb, lots of powder coating, custom tow hook, and red LED driving lights from GTR Lighting.

 

The finishing touches on this trike were a set of red LED driving lights mounted to the rear of the truck, activated on the same circuit as the headlight. We used a pair of GTR Lighting 7″ long LED Lightning strips because they are super low profile (don’t really even notice them when off), and they are waterproof and insanely bright!

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