Baja Designs XL Pro LED Kit Kickstart Install Guide
If you have ever wanted a real lighting setup on a kickstart-only dirt bike, you already know the challenge: no electric starter usually means no battery and no easy way to power a serious light. We spent time with the folks at Baja Designs to walk through exactly how they solve this, and the answer is surprisingly clean. In this install guide we cover the complete Baja Designs XL Pro LED kickstart motorcycle lighting setup, using the Easy DC Mount Kit on a KTM 300 XC as our example bike. The principles carry over to any kick start only machine, so whether you ride Honda, Yamaha, Suzuki, Kawasaki, or KTM, this walkthrough applies to you.
Video courtesy of Baja Designs
Why Kickstart-Only Bikes Need a Special Kit
Most auxiliary lighting systems assume your bike already has a battery and charging system feeding it. Kickstart-only dirt bikes do not have that luxury, so we needed a kit purpose-built for the job. The Easy DC Mount Kit is designed exactly for kick start only motorcycles, and the beauty of it is that the basic components stay the same no matter which brand you ride. We tested this on a KTM 300 XC, but Trent from Baja Designs made it clear that the same approach works across Honda, Yamaha, Suzuki, Kawasaki, and KTM.
The kit itself is refreshingly complete. When we laid everything out, we had a battery, a plug and play wiring harness with a switch, a regulator rectifier, and an optional mode switch that dims the light to the 25 percent mode. That optional mode switch is the piece riders who spend time on the street will want, and we will come back to it later. For the light itself, we paired the kit with the XL Pro LED Auxiliary Light Pod, which is the star of this particular build.
The Easy DC Mount Kit includes a battery, wiring harness with switch, and regulator rectifier. Image courtesy of Baja Designs.
Planning Your Mounting Locations
Before touching a single connector, we figured out where each component was going to live. This is the part that makes the whole install feel like true plug and play, because once you know where everything mounts, the wiring is quick. The ideal location for the battery is inside the airbox. It keeps the battery protected and tucked away from the elements while staying close to the components it feeds.
From there, the wiring harness runs along the chassis. Following the frame gives you a clean, secure route from the battery to the rest of the system and keeps stray wire away from moving or hot parts. If you want to see how other manufacturers approach modern two-wheel lighting integration, our writeup on Adaptive LED Motorcycle Headlight Tech is a good companion read.
The wiring harness runs along the chassis from the battery to the regulator rectifier. Image courtesy of Baja Designs.
The regulator rectifier is the last piece to place. It gets mounted in the airbox or up toward the front of the bike, and which spot works best just depends on the geometry of your particular machine. On the KTM we used, we had good options in both locations, so we chose the one that gave the cleanest wire routing. This flexibility is one of the reasons the kit adapts so well across different bikes.
Wiring the Battery and Regulator Rectifier
With the mounting spots decided, the actual wiring is straightforward. We started by taking the battery and plugging it into the regulator rectifier. There is a positive and a ground, so those get sorted first. The two yellow wires are for the stator, which is set up as either a ground float or a complete rewind on these kickstart bikes.
Here is the detail that saves a lot of second-guessing: because this is a single phase setup, it does not matter which yellow stator wire goes to which terminal. The current is going to flow the same either way, so you do not have to worry about ordering them. We appreciated that, because it removes one of the most common places people get tripped up during a lighting install.
The regulator rectifier connects the battery power and ground along with the two stator wires. Image courtesy of Baja Designs.
Once the battery is hooked into the regulator rectifier, you have power and ground available for the switch. The red wire that comes off the switch goes to the bullet connector, which has the fuse block. The additional double crimp black wire from the regulator rectifier goes to the ground on the switch. That completes the power and ground path for the switch circuit, and it all connects with the plug and play connectors, so no cutting or splicing is required.
Connecting the Switch and the KTM Adapter
With power and ground handled, the next piece is the adapter for the KTM. This is the part that ties the switch into the light so everything functions the way you expect. As soon as we connected the adapter, the light came on and the switch was completely functional. That is genuinely all there is to it for the base install.
The KTM adapter connects the switch so the light powers on and off as expected. Image courtesy of Baja Designs.
We want to underline how simple this is compared to what people often expect from adding a light to a bike with no factory electrical support. Every connection is designed to plug into the next, so the vast majority of your install time is spent deciding where to mount parts rather than fighting the wiring. If you are shopping the broader lineup, the XL Pro Motorcycle Lighting Kits page is where you can see how these systems come together for different applications.
The XL Pro Advantage: 100 Percent and 25 Percent Modes
Now for the feature that makes the XL Pro our pick for this build. Baja Designs lead engineers built in a 100 percent and a 25 percent mode that lets you dim the light and replicate a high and low beam. This feature is only on the XL Pro, so if the ability to run a low setting for street riding matters to you, this is the light you want.
The XL Pro’s exclusive mode switch cycles between 100 percent and 25 percent output to replicate high and low beam. Image courtesy of Baja Designs.
The mode switch is plug and play as well. The bullet connector off the switch goes to the green momentary wire, and the additional ground terminal goes to your chassis. With everything hooked up and the ground terminal going to the ground on the battery, you can cycle between 100 percent and 25 percent, replicating high and low beam on demand. It is a smart touch for riders who transition between trail and street, and it is one of the reasons the XL Pro stands out. If you prefer to source through a DLG store, you can also find the Off-Road LED Light Pod option.
Finishing Touches and Registration
Once you have seen how all the product plugs into one another, you realize how easy it is to mount a complete LED lighting system onto a kickstart motocross bike. The finishing touch, which goes on every single package, is the product registration card. This lets you register the product online for its lifetime warranty, which is exactly the kind of coverage you want on gear that lives through hard off-road use.
Every kit includes a registration card for lifetime warranty and the Baja Designs giveaway. Image courtesy of Baja Designs.
On the other side of that card is a giveaway. If you are happy with your purchase, you can tag hashtag Baja Designs and hashtag my BD lights for a chance to be part of the monthly giveaway. Do those things and you are entered to win some pretty sweet product, which is a nice bonus on top of a lighting kit that already delivers.
Our Takeaway
After running through the entire process, the Baja Designs XL Pro LED kickstart motorcycle lighting setup earns its plug and play reputation. The Easy DC Mount Kit gives kickstart-only bikes the battery, harness, regulator rectifier, and optional mode switch they need, and the single phase stator wiring removes the guesswork. Pair that with the XL Pro’s exclusive 100 percent and 25 percent modes and you have a genuinely capable lighting system that installs in an afternoon. For riders who thought a kickstart bike could never run a proper light, this kit changes the equation.
Frequently Asked Questions
What motorcycles does the Baja Designs Easy DC Mount Kit work with?
It works with any kick start only dirt bike, including Honda, Yamaha, Suzuki, Kawasaki, and KTM models, since the wiring principles are the same across brands.
What components come in the Easy DC Mount Kit?
The kit includes a battery, a wiring harness with a switch that plugs in directly, a regulator rectifier, and an optional mode switch for dimming the light.
Where should the battery and regulator rectifier be mounted?
The ideal location for the battery is inside the airbox, with the wiring harness running along the chassis. The regulator rectifier can be mounted in the airbox or toward the front of the bike depending on the bike’s geometry.
What makes the XL Pro different from other Baja Designs lights?
The XL Pro has a built in 100 percent and 25 percent mode that lets riders dim the light to replicate a high and low beam, a feature that is exclusive to the XL Pro.
Does it matter which stator wire connects to the regulator rectifier?
No, since it is a single phase setup with a ground float or complete rewind, the two yellow stator wires can connect in either order because current flows the same either way.
John Tobias, Headlight Junkie and Industry Veteran
Before managing pricing and product categories for the DLG brands, John worked directly with customers in customer service and tech support, then spent several years in marketing creating content like this and the videos published online. Today he takes more than ten years of aftermarket automotive lighting experience to events all over the USA, meeting customers and talking to real people about what they care about. He is focused on understanding the market, the trends, the big players, and what matters to lighting enthusiasts. John has tested thousands of lights, works directly with lighting engineers to evaluate the technical performance behind every recommendation, and is one of the foremost experts on everything happening in the world of aftermarket automotive lighting. LinkedIn